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High Current Pogo Pin Connector

Are you looking for the High Current Pogo Pin Connector of the right size? are you greatly worried about how to find high-quality products, the shortest delivery time, the lowest cost, and optimal services? Dongguan Promax is a professional pogo pin connector ODM Factory & Manufacturer since 2014, we believe we can provide you with the best solutions & perfect products, looking forward to win-win cooperation!

SIZE

DiameterΦ:≥0.7mm, full stroke ≥0.2mm, working stroke ≥0.05mm

SHAPE

DIP, SMT/SMD, solder cup, screw thread, or others

MATERIAL

Brass, SUS304/316F/L,CuTe,HBi59,Cu-Sn, etc

PLATING

Au, Ag, Pd, Pt, Rh, Ru, Ni, etc

MOQ

3000pcs by T&R, Tray, Tube, Box, PE bag, etc

DELIVERY

DHL, FedEx, UPS, ship the sample out in ~2 weeks, mass production goods in 3-4 weeks

Use Case of High Current Pogo Pin Connector

Our R&D Team Who Focused on The Product

Our R & D team has very rich experience in connector design, and we have formed strategic partners with Huawei, Xiaomi, and other well-known brands. If you need a custom design, our R & D team can do it.

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To realize the function of the product, this TWS Bluetooth headset contains two high current pogo pins. This high current single needle is the structure of a four-piece T-pin. The designed plunger is a bias structure, which effectively stabilizes the low resistance. The chamfer structure is designed on the cylinder, which can enhance its binding force with the housing to avoid falling off.

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RD Engineer of high current pogo pin connector
high current pogo pin connector drawing
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What is The Structure of a High Current Pogo Pin Connector?

The structure of the high current pogo pin is different from other pogo pins. The commonly used pogo pin structure does not meet the use of a large current, which is easy to cause short circuits.

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Therefore, the high current pogo pin will adopt coaxial integration or four parts type structure. The special structure of a high current connector is to control the circuit distribution of the internal circuit and reduce the possibility of short circuits.

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inner structure of high current pogo pin (1)
High current pogo pin-Coaxial integration type

What is Its Structure of Coaxial Integration?

Coaxial integrated structure: The plunger part of the pogo pin is a structure through spring and needle pipe. It keeps the simple structure of the pogo pin and effectively reduces the resistance.

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The pogo pin with this structure is widely used in high-speed and high-current applications. The advantage of this structure is the easy formation of short circuits, so it is the most suitable for the low-resistance application. The disadvantage of this structure is that the length of the pogo pin is fixed and needs a certain activity space.

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What are The Materials and Plating?

CATEGORYHigh Current Pogo Pins
Sub-partsPlungerBrass, SUS304, SUS316F, SUS316L, CuTe, BeCu, FeN,stainless steel 904L, High carbon steel, etc
Barrel
SpringSUS304, SUS301, Beryllium copper cable, FMW1508, Nonmagnetic Spring, insulation Spring, etc
BallBrass, SUS304, Zirconium ball, Alumina magnetic ball, etc
PlatingAu, Ag, PD, Rh-Ru, Ni, etc (2~200 U” over 30~150 U” Ni)
High current Pogo Pin - T-pin Type

T-pin type design: The T-pin structure adds a cover between the plunger and the spring,

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which contacts the barrel to form a current-dividing circuit. The high current pogo pin with a T-pin type design has a wider range of applications and surface area, as well as a simple structure and low resistance. The disadvantage of this structure is the complicated mechanism and high cost. The t-pin structure is widely used in pogo pins.

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High current pogo pin - Ball Type

Ball-type design: The ball structure adds a ball between the plunger and the spring,

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which contacts the barrel to form a current-dividing circuit, too. The high current pogo pin with a Ball-type design increases the contact surface area, allowing it to be used in pogo pins. The disadvantage of this structure is the complicated mechanism and high cost.

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What is advantage of High Current Pogo Pin

What are The Advantages of a High Current Pogo Pin Connector?

When you need to transfer a lot of power quickly and reliably, a high current pogo pin connector is the answer. These connectors can handle currents up to 15 amps, making them perfect for applications like battery charging or motor control. They are also very reliable, with a lifespan of up to 10,000 cycles.

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How to Choose a Right One?

When you choose a high current pogo pin connector, it is important to consider your application. For example, you need a 5A connector to meet your PCB, and you need to consider its shape and function to meet your needs.

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In addition, a temporary connection or permanent connection should be considered.The connector materials are also diverse, and you need to select the most suitable material for you according to your use. Finally, the most important thing is to consider its cost.In addition, an excellent pogo pin manufacturer is also one of the important factors to choose the appropriate pogo pin. Dongguan Promax can meet all your requirements and provide quality assurance for you.

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