Magnetic Pogo Pin Connector

magnetic pogo pin connector

A magnetic pogo pin connector is an electrical connector that combines spring-loaded pins, known as pogo pins, with magnetic elements to create a secure and reliable connection between electronic devices. The pogo pins provide spring-loaded contact points, while the magnets facilitate proper alignment and maintain the connection.

The magnetic attraction between connector parts guides them into the correct position, simplifying the connection process. Magnetic pogo pin connectors are widely used in various industries, including consumer electronics, medical devices, and industrial applications.

At Promax Pogo Pin, we stock precision-engineered magnetic pogo pin connectors designed for durability, reliability, and seamless performance across industries. Contact us today to find the best solution for your needs!

Structure of a Magnetic Pogo Pin Connector

A magnetic pogo pin connector consists of spring-loaded pogo pins combined with magnetic elements to create reliable electrical connections. The pogo pins, made of brass or copper with nickel or gold plating, feature a plunger, barrel, and spring to maintain consistent contact pressure.

Magnets guide and secure the connection, simplifying alignment during use. These connectors come in various tip configurations and mounting styles, such as surface-mount, through-hole, or cable-mounted options, making them suitable for applications that need frequent, durable connections with high electrical performance.

types of magnetic pogo pin configurations

Types of Magnetic Pogo Pin Configurations

These connectors come in several configurations to meet diverse design requirements:

  • Surface-Mount (SMT/SMD) Pogo Pins: Compact pins mounted directly onto a PCB, suitable for space-constrained designs.
  • Through-Hole Pogo Pins: Pins extending through PCB holes, offering robust mechanical stability for industrial applications.
  • Double-Ended Pogo Pins: Pins with contacts on both ends, facilitating connections between two circuits or devices.
  • Right Angle Pogo Pins: Pins bent at a 90-degree angle, enabling horizontal connections parallel to the PCB.
  • High-Current Pogo Pins: Designed to handle higher current loads, ideal for power-intensive applications.
  • Single-Pin Connectors: A single pogo pin paired with magnetic alignment, ideal for simple power or signal connections.
  • Multi-Pin Connectors: Multiple pogo pins within a single housing. Common configurations include 2-pin, 4-pin, and 6-pin options.
  • Custom Pin Arrays: Custom connectors can feature any number of pins, arranged to fit specific design requirements.

technical specifications

Technical Specifications

The performance of magnetic pogo pin connectors is defined by key specifications:

  • Current Rating: Standard pogo pins support currents between 1 and 5 amps, with high-current variants accommodating up to 15 amps.
  • Voltage Rating: 12V to 48V, depending on the application and pin design. High-voltage variants can support up to 100V, while medical devices usually use less than 24V.
  • Spring Force: Available in various force ratings, commonly 30g, 60g, and 100g, to suit different contact pressure needs.
  • Durability: Many pogo pins are rated from 30,000 up to 100,000 mating cycles, for reliable performance over time.
  • Operating Temperature Range: Designed to function within a range of -40°F to 300°F, accommodating various environmental conditions.
  • Plating Materials: Often feature gold or nickel plating to enhance conductivity and resist corrosion, contributing to overall connector reliability.

What are the Advantages of a Magnetic Pogo Pin Connector?

Magnetic pogo pin connectors offer several advantages that make them suitable for various applications:

AdvantageDescription
Quick, Easy ConnectionThe magnetic feature allows for rapid and intuitive connections, reducing assembly time and simplifying the user experience.
High Current CapacityThese connectors can handle current loads of up to 15A, making them suitable for power-intensive applications.
Waterproof CharacteristicsMany magnetic pogo pin connectors are designed with waterproof capabilities, enhancing their reliability in environments exposed to moisture.
Long LifetimeEngineered for durability, these connectors can withstand numerous mating cycles, providing a long service life.
Self-Cleaning Pin DesignThe spring-loaded mechanism helps maintain clean contact surfaces, promoting consistent electrical connections over time.
Low ResistancePrecision-machined contacts keep contact resistance low (30 mOhms), contributing to efficient electrical performance.
Wide Operating Temperature RangeDesigned to function across a broad temperature spectrum, these connectors are suitable for various environmental conditions.

Magnetic Pogo PIN Connector FAQs

Why Choose Magnetic Pogo Pins Over Traditional Connectors?

Magnetic connectors offer several advantages over traditional connectors. They simplify connections with self-alignment, reducing the need for precise manual positioning. The magnetic feature allows for quick, secure, and reliable connections, making them ideal for devices that need to connect and disconnect often.

Their durability, low resistance, and ability to handle high currents make them well-suited for power delivery and data transfer. They can also incorporate waterproof designs, extending their use in challenging environments where traditional connectors may fail.

How to Choose the Right Magnetic Pogo Pin Connector?

To choose the right magnetic pogo connector, consider the following factors:

  • Current and Voltage Requirements: Select connectors that meet your power and signal needs (e.g., 1A to 15A).
  • Pin Configuration: Determine the number of pins required (single pin, 2 pin, 4 pin, 6 pin, etc.), for power, ground, and data connections.
  • Durability: Check the mating cycle rating for long-term reliability.
  • Environmental Conditions: Look for waterproof or temperature-resistant designs if used in harsh environments.
  • Mounting Style: Choose between surface-mount, through-hole, or cable-mounted connectors based on your design requirements.
  • Contact Resistance: Opt for low-resistance connectors to maintain efficient electrical performance.

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